Wear Liners & Bricks

92% & 95% High Alumina Heavy Duty Wear Solutions

Premium Quality | Custom Design | Expert Engineering

Looking for wear liner solutions that can withstand heavy impact abrasion in mining, cement, power plant, and steel applications? Tired of frequent replacements that cause costly downtime?

As a trusted alumina ceramic lining supplier, our 92% and 95% high alumina wear resistant ceramic lining tiles and alumina lining bricks are engineered for extreme heavy impact environments. With Mohs hardness 9 and density exceeding 3.6 g/cm³, these liners provide 8–12× longer service life compared to manganese steel alternatives.

Designed for both weld-on and bolt-on installation for flexible integration into chutes, hoppers, cyclones, and mills — including custom ceramic liner for ball mill cylinders and alumina cyclone lining systems across mining operations, cement production facilities, coal-fired power plants, and steel manufacturing processes.

High alumina composition ensures excellent sliding and impact wear resistance, reducing maintenance costs by up to 60% while extending equipment service life.

Alumina Ceramic Liner Tiles - Flat and hexagonal alumina tiles for industrial wear protection

Alumina Ceramic Liner Tiles

High-density alumina ceramic wear liners in flat and hexagonal formats for chutes, hoppers, and conveyor systems.

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Alumina Ceramic Liner Tiles Detail

Alumina Ceramic Liner Tiles

92% and 95% high-alumina wear resistant ceramic lining tiles — the standard for bulk material handling

WearTech's alumina ceramic liner tiles are heavy-duty wear resistant ceramic lining tiles manufactured from 92% and 95% Al₂O₃, available in flat and hexagonal formats. Precision-formed for chutes, hoppers, and conveyor systems across mining, cement, and power generation, they deliver up to 5–10× the service life of manganese steel. Each tile is made to ±0.5 mm dimensional accuracy with density of 3.60–3.65 g/cm³, hardness of HRA 80–86, and compressive strength ≥850 MPa. As a trusted alumina ceramic lining supplier, WearTech bonds or welds these tiles to your equipment for long-term, low-maintenance wear protection.

Size (mm) Imperial Eq. Application
50×25×3~62"×1"Pipe elbows, small curves
50×50×6~132"×2"Pipes, small equipment
150×100×6~256"×4"Chutes, hopper walls (most popular)
150×50×6~256"×2"Narrow surfaces
100×100×6~204"×4"Flat large-area bonding
152.4×101.6×6.356"×4"×1/4"Flat large-area bonding
152.4×101.6×12.76"×4"×1/2"Flat large-area bonding
152.4×101.6×25.46"×4"×1"Flat large-area bonding

92% Al₂O₃ Standard

Density ≥3.60 g/cm³
HRA ≥80
Compressive Strength ≥850 MPa

95% Al₂O₃ Premium

Density ≥3.65 g/cm³
HRA ≥86
Compressive Strength ≥1000 MPa

Typical Applications

Mining Chutes Hopper Liners Coal Conveying Pipes Ash Handling Systems Cement Classifiers Conveyor Pipelines Steel Mill Bins Feeders Port Ship Unloaders Belt Conveyors
Alumina Ceramic Mosaic Tiles - Small-format alumina tiles for curved surfaces and complex geometries

Alumina Ceramic Mosaic Tiles

Small-format alumina ceramic wear liners for cyclones, pipe elbows, and complex curved surfaces.

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Alumina Ceramic Mosaic Tiles Detail

Alumina Ceramic Mosaic Tiles

Flexible alumina cyclone lining tiles for curved and irregular equipment surfaces

Alumina ceramic mosaic tiles from WearTech are small-format wear resistant ceramic lining tiles engineered to conform to curved, irregular, and hard-to-line surfaces — including cyclone interiors, pipe elbows, and belt drum lagging. Available in plain and textured variants from 92%–95% Al₂O₃, these mosaic tiles protect areas where large tiles cannot fit, extending equipment service life and reducing unplanned downtime. As a specialist alumina ceramic lining supplier, WearTech provides precise small-format tiles for seamless alumina cyclone lining and complex-geometry protection across mining, cement, and power plants.

Specification Standard Options Custom Range
Tile Size17.5×17.5 / 20×20 / 25×25mm10–100mm per side
Thickness3 / 5 / 10mm2–30mm
Material Grade92% / 95% Al₂O₃As specified
ShapeSquare / Hexagonal / IrregularAny small-format profile
InstallationAdhesive bondingRubber backing available

92% Al₂O₃ Standard

Density ≥3.60 g/cm³
HRA ≥80
Compressive Strength ≥850 MPa

95% Al₂O₃ Premium

Density ≥3.65 g/cm³
HRA ≥86
Compressive Strength ≥1000 MPa

Typical Applications

Cyclone Interiors Pipe Elbows Belt Drum Lagging Hopper Corners Chute Transitions Curved Surfaces

Key Advantages

Flexible Conform Fit Small-Format Precision Cyclone Lining Specialist
Weldable Ceramic Liner - Stud welding ceramic liner plates for high-temp and high-vibration industrial applications

Weldable Ceramic Liner Plates

Stud welding ceramic liner plates for high-temp and high-vibration equipment — permanently secured, never detach.

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Weld on Ceramic Liner Detail - Weldable ceramic liner plate for permanent attachment

Weldable Ceramic Liner Plates

Stud welding weld on ceramic liner rated to 750°C — engineered for the most demanding industrial conditions

WearTech's weldable ceramic liner plates are engineered for the most demanding high-temperature and heavy-impact environments in mining, cement, and steel industries. Each stud welding ceramic liner is permanently secured to equipment surfaces with high-temp inorganic adhesive for dual fixation, rated up to 750°C. Available in 92% Al₂O₃ (≥850 MPa), 95% Al₂O₃ (≥1000 MPa), and ZTA zirconia-toughened grades (≥1300 MPa), our weld on ceramic liner systems ddeliver far longer service life versus manganese steel — even in extreme conditions where adhesive-mounted ceramics fail, these weldable ceramic liner plates stay firmly in place.

92% Al₂O₃ Standard

Density ≥3.60 g/cm³
HRA ≥80
Compressive Strength ≥850 MPa

95% Al₂O₃ Premium

Density ≥3.65 g/cm³
HRA ≥86
Compressive Strength ≥1000 MPa

ZTA Zirconia Toughened

Compressive Strength ≥1300 MPa
Fracture Toughness ≥6.0 MPa·m½
For heavy impact

Typical Applications

High-Temp (>150°C) High-Vibration Equipment Fan Impellers Feeders Boiler Systems Sinter Ore Conveyors High-Impact Discharge Chutes

Key Advantages

Welded - Never Detach Heat Resistant to 750°C Exceptional Wear Life vs Manganese Steel Custom to Drawing
Curved Ceramic Liner - Ceramic arc liner and alumina arc ceramic liner for pipe elbows and cyclones

Arc & Curved Ceramic Liners

Pre-formed alumina arc ceramic liner and curved ceramic liner for pipe elbows and cyclone interiors.

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Alumina Arc Ceramic Liner Detail - Curved ceramic liner for pipe elbow precise fit

Arc & Curved Ceramic Liners

30°–180° ceramic arc liner and alumina cyclone lining — factory pre-formed for precise fit

WearTech's arc and curved ceramic liner solutions are factory pre-formed alumina arc ceramic liner built to fit pipe elbows, cyclone interiors, and cylindrical equipment with precision. Available in 30° to 180° angles and bend radii from R=50 mm to R=2000 mm, these curved ceramic liners eliminate on-site cutting and reduce installation time. Manufactured from 92%–95% Al₂O₃ with density of 3.60–3.80 g/cm³, they provide dependable alumina cyclone lining for DN50–DN2000 pipelines. As a reliable ceramic liner supplier, WearTech delivers accurate, direct-fit curved wear solutions for mining, cement, and power generation industries.

Material Specs

Al₂O₃ Content: 92%-95%
Density: 3.60-3.80 g/cm³
Rockwell Hardness: HRA 80-86
Compressive Strength: ≥850 MPa

Size Range

Angle: 30°-180°
Radius: R=50 to R=2000mm
Thickness: 5-50mm
Nominal Dia: DN50-DN2000

Typical Applications

Pipe Elbows Cyclone Interiors Cylindrical Equipment Power Plant Coal Pipes Steel Dust Collection Pipes Cement Dust Pipes

Key Advantages

Custom to Drawing Precise Arc Fit Factory Pre-Formed Accuracy
Ceramic Mill Liner - Ceramic liner for ball mill and SAG mill applications

Ceramic Mill Liner Bricks

High-density ceramic liner for ball mill and SAG mill impact and abrasion protection.

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Alumina Mill Liner Bricks Detail - Ball mill ceramic lining

Ceramic Mill Liner Bricks

20–120 mm thick ceramic liner for ball mill — delivering 5–10× manganese steel wear life

WearTech's ceramic mill liner bricks are designed for ball mills, vertical mills, and SAG mills, with thicknesses from 20 mm to 120 mm. Manufactured from high-density alumina or ZTA zirconia-toughened formulations, each ceramic liner for ball mill application withstands high-speed impact and continuous abrasion from grinding media, delivering 5–10× the service life of manganese steel. Available in 92%, 95% alumina, and ZTA grades to match your mill's specific operating conditions. As a trusted ball mill ceramic lining supplier, WearTech custom-manufactures alumina mill liner bricks to your exact mill dimensions for precise fit and maximum protection.

92% Al₂O₃ Standard

Density: 3.60 g/cm³
HRA: 80
Compressive Strength: ≥850 MPa
Thickness: 20-90mm

95% Al₂O₃ Premium

Density: 3.65 g/cm³
HRA: 86
Compressive Strength: ≥1050 MPa
Thickness: 20-90mm

ZTA Zirconia Toughened

Density: 4.0+ g/cm³
HRA: 88-90
Compressive Strength: ≥1300 MPa
Fracture Toughness: ≥6.0

Typical Applications

Ball Mill Cylinders SAG Mills Vertical Coal Mills Cement Mills Mining Mills Rod Mills

Key Advantages

Custom to Drawing Extra-Thick 20-120mm 5-10x Service Life
Custom Shaped Ceramic Liners - Non-standard alumina ceramic lining with U-profiles, L-profiles and complex geometries

Custom Shaped Ceramic Liners

Custom-drawn non-standard ceramic lining — U, L, cone, arc, dovetail, slot and groove profiles to your drawing.

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Custom Shaped Ceramic Liners Detail - Alumina ceramic custom liner solutions

Custom Shaped Ceramic Liners

±0.5 mm accuracy custom ceramic liner manufacturer — up to 900×600 mm single piece

For non-standard wear challenges, WearTech manufactures custom shaped ceramic liners to your exact drawings — including U-profiles, L-profiles, cylinders, cones, arcs, dovetails, slotted, and grooved designs. Dimensional accuracy reaches ±0.5 mm, with single pieces up to 900×600 mm. As a leading ceramic liner supplier, WearTech provides complete OEM solutions for the most complex equipment geometries in crushers, feeders, chutes, and furnaces, solving challenging non-standard ceramic lining requirements across mining, cement, and steel industries.

Slotted & Grooved Liners

Slotted and grooved custom ceramics designed for specific material flow guidance

Curved & Angled Liners

Curved and angled custom ceramics for precise equipment curve matching

Strip & Edge Liners

Strip and edge custom ceramics for equipment edge protection

Available Materials

92%/95%/99% Al₂O₃
ZTA Zirconia Toughened
Rubber/Steel Composite Available

Custom Capabilities

Any Complex Shape
Accuracy ±0.5mm
Max Size 900×600mm+

Typical Applications

Crusher Feed/Discharge Vibrating Feeders Ore Chutes Blast Furnace Bins Fan Volute Casings Vertical Mill Chutes Ship Loading/Unloading

Key Advantages

Custom to Drawing Non-Standard Solutions Best for Complex Shapes
Ceramic Cylinder Liner - Alumina ceramic sleeve and liner accessories for comprehensive wear solutions

Ceramic Cylinders & Accessories

Alumina ceramic sleeves, cylinders and weld studs for pipe linings and shaft sleeve protection.

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Ceramic Cylinder Liner Detail - Alumina ceramic sleeve and accessories

Ceramic Cylinders & Accessories

One-stop ceramic wear sleeve supplier — φ50–φ500 mm cylinders with complete accessories

WearTech supplies alumina ceramic cylinders, ceramic wear sleeves, and weld stud accessories as a one-stop ceramic wear sleeve supplier. Precision-formed from 92%–95% high-purity alumina, each ceramic cylinder liner delivers superior sliding wear resistance for pipe interiors, shaft sleeves, and cylindrical equipment. Sizes cover diameters from φ50 mm to φ500 mm, lengths 100–400 mm, and wall thicknesses 10–30 mm. As a trusted alumina ceramic lining supplier, WearTech also provides compatible weld studs and pins for secure fixation to both weldable and adhesive-mounted ceramic liners.

Ceramic Cylinders & Sleeves

Alumina ceramic cylinders for pipe and shaft sleeve cylindrical linings

Weld Studs & Pins

Complementary welding accessories for secure ceramic liner fixation

Material Specs

Al₂O₃ Content: 92%-95%
Density: 3.60-3.65 g/cm³
HRA: 80-86
Compressive Strength: ≥850 MPa

Size Range

Diameter: φ50-φ500mm
Length: 100-400mm
Thickness: 10-30mm

Typical Applications

Pipe Linings Shaft Sleeve Protection Cylindrical Equipment Welding Installation Kits One-Stop Procurement

Key Advantages

Custom to Drawing Complete Accessories One-Stop Procurement

Why Choose Our Wear Liners

Premium Material Specs

Available in both 92% and 95% high-purity alumina compositions, engineered for maximum wear resistance and durability.

Flexible Installation Options

Choose from weldable design for permanent installation or bolt-on system for easy maintenance and quick replacement.

Heavy Impact Resistance

Mohs hardness 9 rating provides exceptional impact resistance, engineered to absorb up to 50 Joules of impact energy.

Cost Effective Solutions

Reduce maintenance costs by up to 60% with our long-lasting ceramic liners that provide 8-12 times longer service life.

Frequently Asked Questions
Wear Liners & Bricks — Quick Answers
What types of alumina wear liners and bricks can WearTech supply?
We supply a full range of 92% and 95% high-alumina wear protection: flat and hexagonal liner tiles, small-format mosaic tiles, weldable stud-locking plates, pre-formed arc and curved liners, thick mill liner bricks, and custom-shaped liners to drawing. We can also supply matching alumina cylinders and sleeves as part of a complete lining solution. Both standard sizes and custom profiles are available.
Which grade should I choose — 92%, 95% or ZTA?
92% alumina is the cost-effective standard for general sliding abrasion — chutes, hoppers and bulk material handling. 95% alumina is harder and lower-wear for severe abrasion and high-velocity material flow. ZTA (zirconia-toughened alumina) offers the highest fracture toughness for heavy-impact zones where pure alumina might chip or crack.
How are the liners installed — bonding, weld-on or bolt-on?
It depends on the equipment. Standard tiles are bonded with high-strength adhesive; weldable plates are permanently stud-welded and rated up to 750°C for high-temperature, high-vibration equipment; three-in-one and steel-backed designs bolt on for quick replacement. Tell us your equipment and operating temperature and we will recommend the fixing method.
How much longer do ceramic liners last compared with manganese steel?
High-alumina liners combine Mohs 9 hardness with density above 3.6 g/cm³, typically delivering several to tens of times the service life of manganese steel in sliding-abrasion applications; mill bricks give roughly 5–10× depending on conditions. They sharply reduce downtime and replacement frequency, and cut maintenance cost substantially even though the upfront cost is higher.
Can you manufacture liners to fit our exact equipment and drawings?
Yes. We make arc and curved liners from 30°–180°, mill bricks 20–120 mm thick, and custom shapes — U, L, cone, dovetail, slotted and grooved profiles — to your drawings. Dimensional accuracy is typically ±0.5 mm, with single pieces up to 900×600 mm. Send us the drawing or equipment dimensions and we will produce to fit.
What is the MOQ, lead time and packaging?
MOQ is flexible for both trial and bulk orders. Standard tile and brick sizes can be produced quickly, while custom profiles are confirmed per drawing. Products are packed on pallets, or in crates for heavy bricks and custom pieces, with OEM/custom packaging available. Send us your item list, sizes and quantity for an exact quotation and schedule.

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