Rubber Ceramic Composite Panels
Impact Resistant Ceramic-Rubber Hybrid Linings for Severe Wear Applications
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Looking for ceramic rubber composite lining that combines the hardness of alumina ceramic with the elasticity of rubber for ultimate wear protection? As a trusted ceramic rubber wear liner manufacturer, WearTech delivers dual-action defense — ceramic tiles for abrasion resistance, rubber matrix for impact absorption — in one integrated panel.
Two-in-One: Ceramic + Rubber — Our rubber backed ceramic liner plate features alumina tiles hot-vulcanized into a rubber matrix via CN bonding layer. Adhesive-bonded to equipment surfaces. Flexible, lightweight, and can be twisted or cut on-site to fit irregular geometries. Working temperature: –50°C to 100°C. Best for moderate impact conditions in chutes, pipes, and tanks.
Three-in-One: Ceramic + Rubber + Steel — Our premium three in one ceramic rubber steel lining bonds the ceramic-rubber panel to a Q235A steel backing plate with welded studs. Bolt-on or weldable installation — no adhesive needed. Rigid structure with maximum impact protection. Working temperature up to 250°C with heat-resistant rubber compound. Quick bolt-on replacement reduces downtime to minutes.
Technical Parameters: Alumina ceramic tiles (92%–99% Al₂O₃, ZTA, SiC) hot-vulcanized through CN bonding layer. Ceramic-rubber adhesion ≥3.8 MPa. Rubber aging resistance ≥15 years. Available in panel sizes from 250×250mm to 600×450mm with ceramic thickness 4–50mm and rubber thickness 5–20mm. Tile shapes: square, hexagonal SW, cylinder, and custom rectangle.
Our Advantage: 15+ years manufacturing impact resistant ceramic rubber lining panels. ISO 9001 certified, annual capacity 15,000+ tons. Custom cutting, profiling, and drilling to match your exact equipment dimensions. OEM packaging available. Shipping to 40+ countries within 7–30 working days.
Our Ceramic Rubber Composite Lining Product Range
Ceramic Rubber Composite Lining Panels - Hexagonal and Square Ceramic Tiles Embedded in Rubber Matrix with Steel Backing for Mining Equipment Wear Protection
Series 1: Two-in-One Ceramic + Rubber — Rubber Backed Ceramic Liner Plate
Our Two-in-One rubber backed ceramic liner plate features high-alumina ceramic tiles hot-vulcanized into a premium rubber matrix through CN bonding layer. Adhesive-bonded directly to equipment surfaces — flexible, lightweight, and can be twisted or cut on-site to fit pipes, cyclones, and irregular geometries. Working temperature: –50°C to 100°C. The most cost-effective ceramic rubber composite lining solution for moderate impact conditions.
| Parameter | Specification |
|---|---|
| Structure | Ceramic + Rubber (Two-in-One) |
| Installation | Adhesive bonded |
| Ceramic Thickness | 4–50 mm |
| Rubber Thickness | 5–20 mm |
| Working Temperature | –50°C to 100°C |
| Rubber-to-Equipment Adhesion | ≥3.5 MPa |
| Ceramic-Rubber Adhesion | ≥3.8 MPa |
| Best For | Chutes, pipes, tanks, moderate impact |
Series 2: Three-in-One Ceramic + Rubber + Steel — Impact Resistant Ceramic Rubber Lining
Our premium three in one ceramic rubber steel lining bonds the ceramic-rubber panel to a Q235A steel backing plate with welded studs. Bolt-on or weldable installation — no adhesive needed. Rigid structure delivers maximum impact protection. The impact resistant ceramic rubber lining design allows quick bolt-on replacement, reducing downtime to minutes. Working temperature up to 250°C with heat-resistant rubber compound. The most secure option for critical wear zones.
| Parameter | Specification |
|---|---|
| Structure | Ceramic + Rubber + Steel (Three-in-One) |
| Installation | Bolt-on or welded via steel studs |
| Steel Plate Thickness | 3–8 mm (Q235A) |
| Ceramic Thickness | 4–50 mm |
| Rubber Thickness | 5–20 mm |
| Working Temperature | –50°C to 250°C (heat-resistant) |
| Replacement Time | Minutes (bolt-on design) |
| Best For | Crusher discharge, transfer points, high impact |
Series 3: Ceramic Tile Grades — Five Options for Every Demand
Our ceramic rubber wear liner panels feature high-purity alumina ceramic tiles, ZTA, and silicon carbide tiles in multiple grades. Available tile shapes include cylinders, squares, rectangles, and hexagonal "SW" specifications — all vulcanized into rubber through CN bonding layer for permanent integration.
| Parameter | 92% Al₂O (WT-CR92) | 95% Al₂O₃ (WT-CR95) | 99% Al₂O₃ (WT-CR99) | ZTA (WT-CRZTA) | SiC (WT-CRSiC) |
|---|---|---|---|---|---|
| Al₂O₃ / SiC Content | ≥92% | ≥95% | ≥99% | Al₂O₃+ZrO₂≥92% | SiC≥90% |
| Bulk Density (g/cm³) | ≥3.60 | ≥3.65 | ≥3.80 | ≥3.70 | ≥3.00 |
| Rockwell Hardness | ≥82 HRA | ≥85 HRA | ≥88 HRA | ≥85 HRA | ≥85 HRA |
| Bending Strength (MPa) | ≥220 | ≥250 | ≥300 | ≥280 | ≥250 |
| Compressive Strength (MPa) | ≥1050 | ≥1300 | ≥1500 | ≥1500 | — |
| Fracture Toughness (MPa·m¹/²) | ≥3.70 | ≥3.80 | ≥3.50 | ≥4.80 | — |
| Max Working Temp (°C) | 100 | 100 | 100 | 100 | 1380 |
Series 4: Rubber Layer & Steel Backing Technical Data
Premium rubber formulation ensures long-lasting elasticity and strong bonding with ceramic tiles through hot vulcanization. Both natural rubber and nitrile-butadiene rubber (NBR) compounds are available. The steel backing plate (Three-in-One only) provides structural rigidity and enables bolt-on or welded installation of your ceramic rubber composite lining.
| Parameter | Standard Rubber (NR/NBR) | Heat-Resistant Rubber | Steel Backing (Three-in-One) |
|---|---|---|---|
| Density (g/cm³) | 1.4 | 1.4 | 7.85 (Q235A) |
| Tensile Strength (MPa) | ≥10.6 | ≥10.6 | ≥375 |
| Elongation at Break (%) | ≥350 | ≥300 | — |
| Shore Hardness | 60±5 HA | 48–58 HA | — |
| Ceramic-Rubber Adhesion (MPa) | ≥3.8 | ≥3.8 | — |
| Working Temperature | –50 to 100°C | –50 to 250°C | –20 to 350°C |
| Aging Life | ≥15 years | ≥15 years | — |
| Thickness | 5–20 mm | 5–20 mm | 3–8 mm |
Ceramic Rubber Composite Lining Selection Guide
Choose the right ceramic rubber composite lining configuration based on your operating conditions. As your trusted ceramic rubber wear liner supplier:
- Moderate impact + cost priority: Two-in-One with 92% Al₂O₃ square tiles — best value rubber backed ceramic liner plate
- High impact + secure mounting: Three-in-One with 95% Al₂O₃ tiles — bolt-on three in one ceramic rubber steel lining for maximum reliability
- Severe impact + heavy material: Three-in-One with ZTA tiles — highest fracture toughness impact resistant ceramic rubber lining
- Chemical corrosion + high purity: 99% Al₂O₃ tiles — maximum chemical and wear resistance
- High temperature (above 250°C): SiC tiles with heat-resistant rubber — thermal shock resistance up to 1380°C
- Complex geometry equipment: Two-in-One panels — flexible and cuttable to fit pipes, cyclones, and irregular surfaces
Why Choose Our Composite Panels
Dual Protection
Combines 92% alumina ceramic for abrasion resistance with rubber impact absorption. Superior to outperform pure ceramic or rubber solutions.
Vibration Damping
Rubber matrix absorbs impact energy and vibration, preventing ceramic fracture and extending service life 8-12 times rubber only.
Modular Design
Interlocking panel design with multiple fastening options. Quick installation with minimal downtime for liner replacement.
Custom Profiling
Can be custom molded to curved surfaces, pipe IDs, irregular geometries. Custom shapes and cutouts to match your exact equipment dimensions.
What is the difference between your two-in-one and three-in-one ceramic rubber composite panels?
Which one should I choose for my application?
What ceramic grades and panel sizes are available?
How well does the composite resist impact and wear, and how is it different from pure ceramic?
How are the panels installed and replaced?
What is the MOQ, lead time and packaging?
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